Jump to content
Sign in to follow this  
Raven R code

Aftermarket wiring harness

Recommended Posts

I am doing an AAW wiring harness. It is kind of easy but you need to pay attention to detail. It is harder than you think but not that hard. If I had it to do it all over again, I would do a painless harness because they match the existing color wires where AAW doesn't.

Share this post


Link to post
Share on other sites

+1 on the Alloy Metals vote.

 

Their harness will probably cost you more but will be concours correct including wire colors, molded connectors, wire loom stays, etc. No splicing, cutting, soldering or re-using of your old connectors*. I used their under hood (headlight) harness and it looks and fits exactly as original and has the windshield washer hose already taped in to the harness.

 

*Their headlight harness does require you to reuse the green plastic firewall plug.

Share this post


Link to post
Share on other sites
I am doing an AAW wiring harness. It is kind of easy but you need to pay attention to detail. It is harder than you think but not that hard. If I had it to do it all over again, I would do a painless harness because they match the existing color wires where AAW doesn't.

 

Good to know!! That would be an important factor.

Share this post


Link to post
Share on other sites
+1 on the Alloy Metals vote.

 

Their harness will probably cost you more but will be concours correct including wire colors, molded connectors, wire loom stays, etc. No splicing, cutting, soldering or re-using of your old connectors*. I used their under hood (headlight) harness and it looks and fits exactly as original and has the windshield washer hose already taped in to the harness.

 

*Their headlight harness does require you to reuse the green plastic firewall plug.

 

Right On...I found all AMP harness (main under dash, rear, etc) are of this quality. AMP also has makes different Ford revision level harness's. As an example my 70 is an early build date that has a different headlight harness than the majority of the 70 Mach1's. I also created two secondary (+12V, Ground) wiring harness for all the add in switched 12V stuff. When the key is in the ON or start position a constant on solenoid powers the 12V common terminal block. Works like a charm and not one spice in my car!

Share this post


Link to post
Share on other sites

I would assume it is due to the fact that it does not come with all the required factory connectors for our cars. Also those cheaper ones are only setup for 2 headlights and 69's have 4 so you would have to modify a new harness to try to make it work. Its just a lot less trouble to get one that is made correct for the car and all you have to do is hook it up. Im sure you could get the cheaper harness to work but how much is your time and the frustration worth. You can get the direct fit aaw harness from summit for $594 the universal painless is $509. Kind of a no brainer if you ask me.

Share this post


Link to post
Share on other sites

I used AAW on my 66 project. If you go to CJ there is a nice writeup on work involved. It went a lot quicker than I expected. When you first look at all the wire it can be a little overwhelming but if you take a section at a time - very manageable. I went with AAW since I put in electic fan, one wire alternator, aftermarket gauges, Halogen lights. Really nice is that each wire is labeled for use. Im sure painless has that too. I think stock would be quicker but if you go aftermarket AAW gets a lot of good press.

Share this post


Link to post
Share on other sites

I like plug and play but there is a definite benefit to having added circuits for future upgrades like electric fans, lighting, audio, etc. I like later style colored fuses too. If I were to do one again I would consider going that route. What do you do about steering column connector? Splice the OEM plug from old harness into the new harness?

Share this post


Link to post
Share on other sites

I just put the AAW harness in. Well put together. You have to make your own connections, but everything is laid out very nicely and well made. You will want to reuse your courtesy light sockets as the ones they give you are cheap plastic ones. They also give you a new light switch and ignition switch, as the stock ones will not work with the new harness. Also has provision for headlights upgrade with one relay per light, all 4. Nice modern short spade fuse box with extra circuits. Also provisions for modern radio. Also for VSS as well as power windows, gog light electric fuel pump, etc. well made, but not an afternoon walk in the park.

Share this post


Link to post
Share on other sites
But to be fair, you still have a 40 year old harness that may still have dry and brittle insulation. Midlife isnt building new harnesses....yet

 

OK...time to speak up. For underdash harnesses, I've never seen one (out of 600+) that had brittle insulation. The only ones I do not refurbish are those which have had a short and the insulation is damaged beyond repair.

 

Personally, I think that recycling existing harnesses by professional refurbishment standards back to stock OEM specifications for 15-20% of reproduction costs and providing a 2 year no questions asked guaranty/warranty with unlimited consultation is a far better value than reproductions or aftermarket wiring. The only time it doesn't make sense is if the car is intended to be highly modified beyond the amperage current capacity of the existing wires.

Share this post


Link to post
Share on other sites

Unfortunately there are sections of the under dash harness that extend forward under the hood and those are subject to heat cycling, moisture, fuel and oil etc the same as the headlight harness. I'm not saying there isn't value in restoring the under dash harness as I am one of your customers. I am saying for some there is no substitute for new virgin copper wire, the same as what was put in the car when it was born.

Share this post


Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Sign in to follow this  

×
×
  • Create New...