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Footcutter11

Reshaping potmetal headlight bucket on a 69

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My 69 was obviously hit sometime in the past on the passanger side.  After fixing the fender right, I noticed that the potmetal bucket has a sharper curve to it on the fender side so it does not match up well with the fender.  I compaired the driver side curvature with it and it is about 3/8" out of alignment.  Any options here?  Should I just get another bucket?  Thanks!

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Hold on here!! If you can get behind the bad area , you might have a shot. My headlight bucket was out of shape after a front end hit where the bumper pushed in and bent the lower edge of the bucket. It also bent the inner tab where grill mount is. I got a small butane torch and applied VERY light and even heat. I managed to completely straighten the lower edge AND bend the inner tab back in. It is now perfect.....and original ;)

 

I also reshaped the quarter panel scoop flange to fit the dynacorn panel. FYI.....the same gentle heat also removed the chrome from the vent windows.

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Hold on here!! If you can get behind the bad area , you might have a shot. My headlight bucket was out of shape after a front end hit where the bumper pushed in and bent the lower edge of the bucket. It also bent the inner tab where grill mount is. I got a small butane torch and applied VERY light and even heat. I managed to completely straighten the lower edge AND bend the inner tab back in. It is now perfect.....and original ;)

 

I also reshaped the quarter panel scoop flange to fit the dynacorn panel. FYI.....the same gentle heat also removed the chrome from the vent windows.

 

I was also able to straighten a couple of mine with a propane torch and GENTLE persuasion.  Slow and careful and the pot metal will move without cracking.

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I was also able to straighten a couple of mine with a propane torch and GENTLE persuasion.  Slow and careful and the pot metal will move without cracking.

 

 

Hold on here!! If you can get behind the bad area , you might have a shot. My headlight bucket was out of shape after a front end hit where the bumper pushed in and bent the lower edge of the bucket. It also bent the inner tab where grill mount is. I got a small butane torch and applied VERY light and even heat. I managed to completely straighten the lower edge AND bend the inner tab back in. It is now perfect.....and original ;)

 

I also reshaped the quarter panel scoop flange to fit the dynacorn panel. FYI.....the same gentle heat also removed the chrome from the vent windows.

Thanks guys!  I will give that a try!

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Several folks here have used Steel Stick from JB Weld to build up the pot metal head light buckets. I used it to repair my shaker ring. I'd certainly try repairing it before buying another one.

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.

plan on spending maybe $500.00 or more for one.

 

At the last Columbus Swap Meet, I remember coming across a really cheap pair of buckets.  Way less than $500... and I almost bought them just because the price was so low but I just didn't need another pair.

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At the last Columbus Swap Meet, I remember coming across a really cheap pair of buckets.  Way less than $500... and I almost bought them just because the price was so low but I just didn't need another pair.

On eBay they run for $125.  I need to push it in, and I think the heat should work.  I also like 3M 2216 for epoxy.

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I have straightened them ,get them as close as possible and file it to fit ,you cant remove a lot but if you get it close a file will finish it off .I have made a wood template of the side that needs to be straightened and very gently hammer it into shape .i have done it with out heat but a spot that needs to be moved a lot ,i would heat up.

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