All the tedious fun of fitting parts together and getting them trimmed is behind me. The inner tube was all fitted on the second tip but before I could tack them together I needed to put a notch in the side to clear the shackle bolt. A little more trimming along with the fill-in part these were all tack welded together. I also measured out a reducer to go from the 3" tube down to the 2.5" tube, trimmed it for the notch and tacked it.
It was time to get down to the welding portion... finally. I started with the inside as it was the hardest to get to. I did the usual 2x the normal amount of filler rod on all the seam as they will be ground flush pretty much everywhere. The welds look awful but they will sand nicely.
I'm sure I'll have several places to touch up, just part of making things pretty. I pretty much killed my afternoon getting all the seams welded up and ready for the cleaning phase.
Onto the finishing...