RobotMan 265 Report post Posted March 28, 2020 Does anyone have a standard checklist or procedure for starting up a newly rebuilt engine. I know quite a few items but wanted to get the input of others as I have only done it once a while ago. Getting old and memory is not as good as it use to be! Any help would be appreciated! Thanks Rick Quote Share this post Link to post Share on other sites
barnett468 418 Report post Posted March 28, 2020 44 minutes ago, RobotMan said: Does anyone have a standard checklist or procedure for starting up a newly rebuilt engine. I know quite a few items but wanted to get the input of others as I have only done it once a while ago. Getting old and memory is not as good as it use to be! Any help would be appreciated! Thanks Rick Here's the method I use for flat tappet and roller cam engines. 1. Use Joe Gibbs 30w Break In Oil 2. Remove thermostat. 3. Retighten all hose clamps 4. Use straight water in cooling system. 5. Spin oil pump drive counter clockwise with a big drill for 30 seconds. 6. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 7. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 8. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 9.Reinstall distributor. 10. Remove all plug wire except for number 1. 11. Remove vacuum line from distributor and leave it off and plug the vacuum fitting. 12. Connect timing lite and have someone turn the engine over, or jump it at the solenoid, and set timing to 8 degrees btdc. 13. Look inside carb and open throttle to insure the carb is squirting gas. 14. Place a fan on a stool etc in front of the radiator so it is blowing on the rad. 15. Put on some protective goggles. 16. Have someone start the car while you work the throttle. Once it starts, immediately rev it to around 2000 - 2500 rpm and set the idle screw to keep it there. If you have a choke, you can monitor it to make sure it eventually opens or you can disconnect it and operate it by hand for a minute or 2 until the engine warms up slightly, then leave it open. Monitor the engine rpm and keep it the same, because it will rev higher after a couple minutes, then it may rev a little higher agai after 5 or 10 minutes. 16. Let it run for 25 minutes. 13. If the carb is squirting gas, have someone start the engine, and Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted March 28, 2020 2 hours ago, barnett468 said: Here's the method I use for flat tappet and roller cam engines. 1. Use Joe Gibbs 30w Break In Oil 2. Remove thermostat. 3. Retighten all hose clamps 4. Use straight water in cooling system. 5. Spin oil pump drive counter clockwise with a big drill for 30 seconds. 6. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 7. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 8. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 9.Reinstall distributor. 10. Remove all plug wire except for number 1. 11. Remove vacuum line from distributor and leave it off and plug the vacuum fitting. 12. Connect timing lite and have someone turn the engine over, or jump it at the solenoid, and set timing to 8 degrees btdc. 13. Look inside carb and open throttle to insure the carb is squirting gas. 14. Place a fan on a stool etc in front of the radiator so it is blowing on the rad. 15. Put on some protective goggles. 16. Have someone start the car while you work the throttle. Once it starts, immediately rev it to around 2000 - 2500 rpm and set the idle screw to keep it there. If you have a choke, you can monitor it to make sure it eventually opens or you can disconnect it and operate it by hand for a minute or 2 until the engine warms up slightly, then leave it open. Monitor the engine rpm and keep it the same, because it will rev higher after a couple minutes, then it may rev a little higher agai after 5 or 10 minutes. 16. Let it run for 25 minutes. 13. If the carb is squirting gas, have someone start the engine, and Thanks Barnett, that is really helpful and reassuring. Quote Share this post Link to post Share on other sites
Midlife 838 Report post Posted March 28, 2020 I'd ensure I have a fire extinguisher handy before starting the engine. Too many backfires/carbs leaking during start-ups in the past (You-Tube videos)... 1 RPM reacted to this Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted March 29, 2020 54 minutes ago, Midlife said: I'd ensure I have a fire extinguisher handy before starting the engine. Too many backfires/carbs leaking during start-ups in the past (You-Tube videos)... Good idea! Quote Share this post Link to post Share on other sites
Mach1 Driver 596 Report post Posted March 29, 2020 I had a double failure one time- I had rebuilt the carb and when I went to start it, the float stuck, gas started pouring out all over AND the starter solenoid stuck. The engine kept cranking and gas kept pouring. Banging on the solenoid didn't help so I frantically took the battery cable off. Soooooo.... be prepared to take the battery cable off. 1 RPM reacted to this Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted March 29, 2020 2 hours ago, Mach1 Driver said: I had a double failure one time- I had rebuilt the carb and when I went to start it, the float stuck, gas started pouring out all over AND the starter solenoid stuck. The engine kept cranking and gas kept pouring. Banging on the solenoid didn't help so I frantically took the battery cable off. Soooooo.... be prepared to take the battery cable off. Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted March 29, 2020 That’s was scary! Will keep that in mind. Quote Share this post Link to post Share on other sites
barnett468 418 Report post Posted March 29, 2020 12 minutes ago, RobotMan said: That’s was scary! Will keep that in mind. Yeah, you can just leave the cables loose enough that you can take them.off without having to loosen the nut. Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted May 16, 2020 On 3/28/2020 at 12:29 PM, barnett468 said: Here's the method I use for flat tappet and roller cam engines. 1. Use Joe Gibbs 30w Break In Oil 2. Remove thermostat. 3. Retighten all hose clamps 4. Use straight water in cooling system. 5. Spin oil pump drive counter clockwise with a big drill for 30 seconds. 6. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 7. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 8. Rotate crank 1/2 turn and spin oil pump for 5 seconds. 9.Reinstall distributor. 10. Remove all plug wire except for number 1. 11. Remove vacuum line from distributor and leave it off and plug the vacuum fitting. 12. Connect timing lite and have someone turn the engine over, or jump it at the solenoid, and set timing to 8 degrees btdc. 13. Look inside carb and open throttle to insure the carb is squirting gas. 14. Place a fan on a stool etc in front of the radiator so it is blowing on the rad. 15. Put on some protective goggles. 16. Have someone start the car while you work the throttle. Once it starts, immediately rev it to around 2000 - 2500 rpm and set the idle screw to keep it there. If you have a choke, you can monitor it to make sure it eventually opens or you can disconnect it and operate it by hand for a minute or 2 until the engine warms up slightly, then leave it open. Monitor the engine rpm and keep it the same, because it will rev higher after a couple minutes, then it may rev a little higher agai after 5 or 10 minutes. 16. Let it run for 25 minutes. 13. If the carb is squirting gas, have someone start the engine, and Wow what a day! We started the car and broke in the engine using Barnett’s check list. Worked great. Thanks. Hearing it fire for the first time was intoxicating and resulted in high fives and hugs from my son. Can’t fabricate those memories for sure! IMG_7306.MOV 2 RPM and Caseyrhe reacted to this Quote Share this post Link to post Share on other sites
Midlife 838 Report post Posted May 16, 2020 I think you need to re-install plug wires sometime after step 10... 1 RPM reacted to this Quote Share this post Link to post Share on other sites
RobotMan 265 Report post Posted May 16, 2020 7 minutes ago, Midlife said: I think you need to re-install plug wires sometime after step 10... I knew something was amiss! Quote Share this post Link to post Share on other sites
barnett468 418 Report post Posted May 17, 2020 3 hours ago, Midlife said: I think you need to re-install plug wires sometime after step 10... ummm...don't you have a roof or something to fix. Quote Share this post Link to post Share on other sites
barnett468 418 Report post Posted May 17, 2020 3 hours ago, RobotMan said: I knew something was amiss! yeah...when you hook the other 7 back up it should really run good. 1 RobotMan reacted to this Quote Share this post Link to post Share on other sites