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Crashed my Fastback - The rebuild thread

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Now that the new paint has rested enough that I'm comfortable to work around the car. First thing we did was to put some rust primer on the welds in the raised trans tunnel and then a new layer of U-Pol Raptor bedliner.

 

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After a week, I wanted to start bolting stuff on. Started with the fuel lines. The front one went on ok, but the one going back to the tank did not fit due to the larger wheelhouses. So we tried to bend them, but did a wrong bed,  tried to correct it, but the line was basically screwed. This was stainless pre bent lines from Classic Tube.

 

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So, after that failure I opened up the Classic Tube brakelines. These were rusted. Bummer, I thought I had gotten stainless lines, but apparently I hadn't. They've been stored in my barn for 5 years, probably to moist there for them. So need to get new brakelines too. The whole day was a 2 steps forward - 1 step back kinda deal.

 

So, I started to install some Dynamat. Not much, because it was getting late, but I wanted to have more than the front fuel line installed in a days work.

 

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Not a productive day, but that's how it goes sometimes.

 

However, did get some sunrays on the paint a few days before:

 

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I'm calling a Win on that.

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As they say, any progress is good progress. Installing the dynamat like easy in pics, but it was work for me using that roller all day. Thanks for the update, I enjoy checking up on your car.

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Thanks. I started dynamating some more. Tip to everyone: Buy the pre-cut kit. Saves you a lot of work. Also I've sent out a lot of bare aluminum parts to be coated gray to match the color on the hood hinges and cluch resorvair.

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Nice car you got there, mate! I'm actually wondering, if it's not a secret, of course, how much did it cost you up until this point, and how much do you think is everything gonna cost? I mean, from now on.

Thanks for the updates and hopefully we'll see more from you! Congratulations, my friend!

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In short; I have no idea. I have a ballpark number, but It's really of no relevance. Labor cost is much higher here than in the States. USD/NOK exhange rate is currently 8.65ish, 25% VAT on everything, overseas shipping on everything, it adds up. When it's all said and done, I might as well have bought 2 Mach 1s for the same money.

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I've put my lower dash and the dash small parts in a acid bath. It cleans off easily after a day and a pressure wash afterwards. Not done yet, because the bath is a little to small for the entire dash, so I have to flip it after a while. This process saves the structure in the dash very well.

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Also, I suspected the acid would either dissolve the clutch pedal rod bushings to install roller bearings instead. I read that they were a PITA to remove, but here they fell out after two days.

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I got a lot of parts back from powdercoating last week. It's a very thin coating, very nice. Almost all of the shiny parts around the car was coated grey to match the Ringbrothers hood hinges and clutch reservoir. I installed the DSE battery mount and the II Much diff vent. I'm gonna Dynamat the trunk too, but I ran out of mats.

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There will be a AN -6 line running from the axle housing to the vent. I'm  not sure if I'll just run it over the frame rail, or thru it back at the rear spring shackle hole.

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After test fitting the battery, I decide to turn the mount around, so that the terminals is out of sight, for a cleaner look.

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Most of the stuff in the engine bay will be this gray color. Only the Hydraboost backing plate that I didn't have a tool to remove, and the MC and clutch pump that I didn't dare to sandblast will still be unpainted.

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Got the rear brake line in, and tried to install the transmission.

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Could NOT get the transmission to mate with the bellhousing, missing the last 3/8"s. Took the engine out of the car and tried it on the floor. Same result. Found out that the clutch was not centered, and after a litlle bit of googling, I ordered a steel alignment tool instead of the plastic that was supplied.

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Not centered.

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Input shaft would only enter halfway.

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Engine and transmission finally in. Once the clutch was centered properly, it all slid in place.

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Headers and lamda sensors also installed.

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The TCP bracing kit has been powdercoated gray to match other parts in the engine bay (to be installed later).

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It's nice to have a manual shifter in the car.

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A friend of mine, who's an aspirering photographer,  thought the shifter was so cool that he took this picture of it.

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