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Everything posted by latoracing

  1. Been messing with the passenger side fender the past couple of days. I took a little more time getting the surface fairly flat but still have minor issues around the welds. Getting all the shrinking out of 20ga and not cutting through the part is difficult. Maybe with a little more practice I might get the hang of this metal working stuff.
  2. Patch is all ready to tack in place. There is some tape on the back holding it up. The general fit, tack, beat, repeat until it is all fully welded. A little sanding and its ready for more beating. Sanding the inside is helpful to get a smooth finish. Between filing off the proud weld, more beating and a ton of planishing it looks presentable. Once again, I left some of the minor imperfections that will only require some putty to get ready for primer. There are a couple of places I'm going to take care of while I'm at it, then it"s on to the passenger side fender.
  3. Hopefully you'll find an appropriate sized hole in the lid of your torque box to size the hole, if not, a drill and a rotary file will get you fixed up fairly quickly.
  4. Down to the small details and little jobs. Vic brought me some aluminum perforated metal to cover his trans cooler. I was going to try some really thick stainless screen, but this stuff was too good to pass up. A little bending and some creative riveting, a couple of bolts (that I have yet to install) to hold it in place, and it's ready to ride. Starting on the front fender marker light erasing I've got to get rid of the previous attempt and do it a little neater. All chopped out and ready to wheel a new patch.
  5. It's not complete yet. I'm building the quarter extensions out of sheet metal and re-shaping everything to fit together. My car is back on the rotisserie and another convertible is going on the chassis table for a bunch of metal parts. I'll get back to mine sometime.
  6. Sorry for your loss. I hope your memories of your lost companion will be treasured for years to come. I know you will miss her.
  7. If you're trying to prove you're correct in the fact that they do not exist in a standard tire, then my example is incorrect, you win! Excuse me for not fact checking my "theoretical" idea of a size that would offer a similar tire bulge before posting. No one in their right mind would put a drag radial on a steering axle for street use, front wheel drive or not.
  8. You can get just about any color you can imagine these days. If you look at several vendors websites (Sherwin-Williams, Tiger Drylac, Cardinal, IGP) most have color samples to view. Most companies will sell "sample" size 1 to 5 pound boxes that you can take to your local powder coater, or spray yourself (if you're set up). I'm certain a local coater will have a color you might like or will be able to get. I haven't looked at Eastwood in a while, they might also have the color you're after.
  9. If it didn't fit like I wanted, I'd be modifying the mounts to bring it in and trimming things to fit. Rich's parts are really nice, but I'm sure they might need a little tweak here and there for a perfect fit.
  10. Theres always the "cut and fit" option for a steel bumper.
  11. Just build your own. Put the tubes where you want them...
  12. It does exist https://www.jegs.com/i/M-H/676/ROD-29/10002/-1 in a drag radial. (which shouldn't be used for steering axle applications). Just attempting to convey an idea of bulge and relative side wall height from a visual standpoint. As a "normal" off the shelf, common size tire, I didn't go and see if it did exist.
  13. On stretched (dented) areas, a shrinker disc will do wonders, and you can get great results in no time. Try it out on your goose egg on your fender to practice, I bet you can repair it as well. Try using a thin piece of cloth between your hand and the panel to help you feel the high and low areas. Don't use your fingers but rather the palm of your hand. You will get to where you can feel these imperfections and the cloth will not be need. Worked for me...
  14. Your rear tire height is right at 28", quite tall. A 245 tire (depending on the manufacturer) would be 9.646" wide (245 / 25.4 = 9.6456"). Section width and sidewall height will help with the bulge of the side wall and overall height. I don't think it would look right with a 28" tall tire on the front, more like 26". A 245-55-15 would be 25.6106" tall (+/- per manufacturer) without much bulge, but might be similar to the rear on a 7" wide rim (I'm guessing here). The 1" difference in width (275 = 10.8268" vs 245 = 9.6456") would need to be accounted for. Me, I'd do a 10" rim out back with the 245's on an 8" rim on the front.
  15. Nice work. That looks like a fun part to tool up for a stamping opperation.
  16. The driver's side is a different story. Previous damage have distorted the panel, there's a bunch of stuff to fix. I was working on this side before fixing the tail light panel and the passenger side marker light delete. I do have access to the inside of this side so I can kinda use hammers to stretch welds and smooth out the other damages. This side received the same shape filler part, but it took a bunch of pounding to get the quarter to line up to the patch. It's getting there but it will take a while to get it to resemble the passenger side.
  17. I wanted to show a little bit of the metal finishing process, at least what the area looks like while finishing the welds and related distortion. The "proud" profile of the weld is almost leveled to the panel surface with a 36 grit rollock disc. The 36 grit cuts really fast and does not introduce a lot of heat back into the panel. A 120 grit disc would also remove the weld tops, but will get really hot, we don't want that. Once the tops of the welds are knocked down a flat faced body hammer and the heal side of a body dolly are used to give shape back to the weld areas. As the welds cool, they shrink, so they have to be stretched back out. It takes a little bit to get the shape in the general area then I switch to a slapper with the same dolly to spread out the blows. I use the stripper disc to go over the area to give contrast to the high and low spots. I meant to get some blue layout dye to really show this. At this point I use nothing other than hand files to level the metal. I start with a bastard cross cut flat file to highlight the areas to focus on. Paying attention to the welds, as they are the offending material that needs to be removed, and bringing up the low spots, the slapper and dolly are used to continue to bring out the material. I cannot access the back side of the quarter with a hammer, that would be much easier. Lots and lots of light rapid hits and "block sanding" the area with the file the metal starts to look better. As the seams disappear, I move to the rear (left of the picture) to continue to get out the low spots. You can see the small divots or porosity in my welds from the paint contamination. They do not go all the way through, so I did leave these imperfections. More slapping and checking with the file I needed a reset on the finish to see lighter imperfections in the surface. Using the stripper disc again and switching to a mill file, the area was gone over again. There is one little place (about the size of a pencil eraser) left to planish out in this picture. I can continue to perfect the surface towards the top, but these areas are so small, a skim coat of filler will be used anyway, so it will be left. You can get this entire surface like this using the same method. Start to finish on this fill in has taken 3 hours. Back to welding up the other side...
  18. Getting to work on the marker light delete I needed some parts to fill-up the holes. A little 20ga scrap and a 8.5" radius lower anvil on the english wheel and the scrap was shaped to fit my templates. It took a couple of checks but it finally got to the shape I was looking for. Cutting this formed sheet in half I put the part in the trunk holding it on the back side of the marker light hole and scribed the outline. A little trimming and a little final shaping the passenger side was tack welded in place and fully welded little by little. I accomplished the weld with my TIG, it doesn't like paint or dirt so it got a couple of holes in the weld, which were filled up. I'm not going for a beautifully formed weld but rather for a higher crown quite cool filler application. I used .030" mild steel MIG wire and a 1/16" tungsten set on 55 amps DC- if anyone wants to know.I have sanded off the welds in order to planish out the area and get it looking like it should. The driver's side shouldn't take long either.
  19. This divot took about a hour to repair, the disc is good, but you have to take your time and feel what the metal is doing. Smooth dents are fairly easy, crunchy dents (like this one) take a little more time. It doesn't turn the metal blue when you use it, like a torch does. You get a feel for how long to run the disc over the area and hope the soapy water seams when it hits the metal. You can let it cool naturally, but that takes a while. The metal will continue to shrink after you use the water. It's a neat tool. A little practice and you can get good results. I did not use any sand paper on this repair, just a piece of red scotch-brite pad to clean the wheel and to remove the residue from the panel.
  20. Time to get back to something funner, filling in the quarter marker lights. I can't just grab a piece of sheet metal and weld it in place, well, I could but Vic wouldn't be pleased with the results. I cut out some templates of the area for filler material shaping and to check the shape after everything is welded in place. The templates were of the passenger side quarter as the driver's side has some damage, which i'll get in shape before I install the patch. Using a orange stripper wheel revealed a bunch of previous "repairs" that were covered in filler. The tail light panel has a fairly good size goose egg shaped divot close to the tail light opening, its pretty bad. Might as well get that back in shape while I'm here. Cut out another template and checked the profile of the area, not good. In order to fix these areas the paint had to come off on both sides, more orange striper disc time. The upper section had been pushed in as well, so it was pulled and hammered back in to position. I have been using a shrinking disc for over a year on different issues, mainly self inflicted distortion when fabricating parts. It is nothing more than a stainless steel disc with a backing plate on my 4.5" grinder. It is not abrasive, but when you use it on the dented area (mainly on the inside of the trunk panel) a little soapy water helps lubricate it. Keeping the disc flat to the surface, as much as possible, you run it over the area with enough pressure to keep it on the part, no more. This heats the metal enough to quench it with the soapy water solution. Wipe off the excess water and repeat until the dent is gone. A little work, some pulling by hand and a little hammer / dolly time it looks like this. This area had a bad oil canning to it when you pushed on the panel. That is now gone and as you can see the shape is really nice. I have some more little areas to planish out but this could be shot with filler primer and blocked out. I like my shrinker disk
  21. Having both ends of the line flared to 37* you can connect them with...
  22. Vic is using a mechanical fuel pump to get the fuel to the EFI canister (in the engine bay) that ups the fuel pressure. Up to the pot, the fuel pressure is 6ish psi. I cut a few of the ends off the supplied lines for routing purposes and re bubble flared the lines. If this was an in-tank pump, I would have used AN flared fittings for all hard lines and EFI safe AN flex lines.
  23. Gotta love Lego's. Those look nice.
  24. The kick panel patches turned out nice. Great job! On your quarter patches, I would recommend buying the outer wheel house and chopping out the part you need. It can be formed, but you'll spend as much money on a piece of 20ga sheet metal. Having a basic shape that you can tweak to fit vs fabricating parts is easier (but not as much fun). The outer skin can be massaged into position as well. Keep your patch larger than your hole and trim to fit, much like the kick panel parts. I'm sure it will turn out nice as well.
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